Supporting printing technology manufacturers in the transformation to Industry 4.0

Thilo Sporbert, head of business concern development for printing technology of the Digital Factory Segmentation of Siemens in Erlangen

AUTOMATION54Packaging Southward Asia2 / February 2022In an interview, Thilo Sporbert, head of business development for press engineering of the Digital Factory Partitioning of Siemens in Erlangen, reveals which solutions Siemens will show at drupa 2022 to be held from 31 May to 10 Junein Düsseldorf, how automation supports the trend to shorter print runs and individualized impress products, and how Siemens can back up the printing applied science manufacturers in the transformation to Industry 4.0.

Tin can you briefly explain the function Siemens is playing in printing technology?
Thilo Sporbert: We aid machinery manufacturers of all industries worldwide – amongst them the printing technology manufacture and related sectors like packaging or plastics machines. Nosotros offer them a broad spectrum of automation and drive solutions. This ranges from hardware and software to engineering-based services. We are present wherever printing machines are manufactured, and we piece of work for big, medium-sized and small companies at most versatile technological levels.

drupa 2022 is only around the corner. What volition y'all bear witness there?
TS: The focus volition clearly be on digitalization. We will bear witness the machine manufacturers and the users from the printing industry how an integrated procedure chain from the design and planning stage to simulation and engineering science as well as the production and performance of a machine can look like and which advantages it offers for the development of a motorcar in terms of flexibility, time and cost. In addition, mechanism manufacturers and users can gather and analyze data relating to the performance of their machines, free energy information, makeready and downtimes or hints regarding proactive maintenance by means of our software and cloud solutions. Our solutions support the transformation of the mechanism manufacturing industry towards Industry iv.0. At drupa, nosotros want to demonstrate that past ways of the life wheel of a machine.

Are these solutions open up to all press methods?
TS: It makes no difference whether the machines are operated in the graphic arts, industrial or packaging sector. Our solutions are now being used in analogue, digital and hybrid press processes that combine offset, gravure or flexographic printing with a digital footstep for personalization. The chief growth area is digital printing considering information technology supports the tendency to individualization and shorter print runs in the best way.

How do individualization and automation fit together?
TS: The shorter the print run and the more frequent the job and format change, the more important is automation. Otherwise, the changeover times are a burden to productivity. Nowadays, we see print shops that have automatic only islands around single machines and printing companies with a fully digital, highly automated workflow. The latter are ameliorate able to cope with the difficult market place environment. In the printing industry, automation is the key element of connected competitiveness.

Then, what does this crave of the engineering industry?
TS: The customers expect more flexibility, shorter innovation cycles and new approaches in order to individualize machines through the addition of finishing units. Complexity is growing. Above all since the cost pressure moves energy and resources efficiency into the focus, while the expectations on performance are not diminishing. This makes fast machines, fast automation and fast advice a must. I key to that is our Profinet-Motorcoach that creates the footing for extremely short cycle times through real-time communication. Furthermore, the same cable is used for the security technology – ane communication bus is sufficient.

Advice is the crux of Manufacture iv.0. Where does printing technology stand up?
TS: The German language machinery manufacturing industry needs to catch up in full general. Many companies however keep on waiting, because, in addition to all the investments, a great willingness to rethink across all processes is required. Since we are the just supplier that already has the complete process concatenation in his portfolio, we can start with the customer wherever it is reasonable to embark on the transformation. This may be any point in the value concatenation – pattern and structure, simulation, production or the after-auction service of machines. Nobody needs to fully digitalize all processes at one go.

Siemens offers machinery manufacturers a wide spectrum of automation and drive solutions. This ranges from hardware and software to technology-based services.

Do you run into the printing technology manufacturing manufacture as a growth market?
TS: In this sector, we are clearly set for growth. This is driven by digital printing and the packaging market where we are closely involved in packaging machines and machines for the production of flexible materials. We are confident that we will be able to achieve a disproportionally high growth rate with this market.

There is also growth in Asia. How are the machinery manufacturers doing at that place?
TS: In Bharat, they operate in the low-performance range. In China, more than and more in the mid-range where first companies take the plunge into the high-terminate range with fully automated machines. They focus on exports and want to make a compelling impression in the global competition by offering high quality.

What is your vision of the printing house of the future?
TS: It won't take very long and every printing company will implement the fully digitalized value chain; simply, in lodge to remain competitive. The basis is provided by an integrated software platform for an uninterrupted flow of data from the club intake to the machines and the processing of the order. This digital manufactory will exist carefully shielded from cyber attacks and will be able to reply extremely flexible to the customers' wishes. The development progresses towards the digital workflow in which processes and decisions run in parallel. This requires the companies to do some rethinking – recently, the willingness to exercise that has substantially increased.

Packaging South Asia is the cooperating media partner for drupa 2022 which is scheduled to be held from 31 May to 10 June at Dusseldorf, Germany

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